Yes, Variable Data Printing(VDP) is highly suitable for large-scale printing jobs. It allows for efficient and quick production of personalized materials at scale without compromising on speed or print quality.

Maximum sheet size is 660 mm X 660 mm, within this area we can position the heads accordingly to print at required locations

By using for printing bar codes, QR and invisible images

50 to 350 gsm

Numbering, barcoding, Addressing, Logo printing, Copy marking, personalized marketing, scratch card printing, security printing, personalized cheque, challans, examination hall tickets, entry tickets and many more application where printed content is keep changing.

Numbering, barcoding, Addressing, Logo printing, Copy marking, personalized marketing, scratch card printing, security printing, personalized cheque, challans, examination hall tickets, entry tickets and many more application where printed content is keep changing.

Heads are available from half an inch (single row height) to four inch height (stitched lines)

Maximum 6000 sheets per hour or 38mts /min at 600 DPI

Approx 2hours (depends on the complexity of the die cutting job and substrate)

4500 sheets per hour for die cutting and 3500 sheets per hour for hot foil stamping. We require sufficient time is required for transfering heat from the heating elements to die.

One operator Plus helper for handling the materials

Manual die cutting systems are highly susceptible for accidents

In Dextra 80 we can use 24 meters of the blade length for cutting & creasing and in Dextra 65 we can use 18 meters of the blade length for cutting & creasing

30min

As long as the machine maintenance and handling done properly as per the manufacturers instruction

“Cylinder presses were originally built for letterpress printing and later it was used for die cutting. Platen will be in cylinder form and die will be in flat form. diffcult for the operator to reach the die chase for make ready, leading to physical fatigue and longer make ready time. Due to foil diameter, foil role change frequency will be more and reducing the productive time. Productive speed is questionable. Dextra is exclusively designed for Die cutting, creasing, embossing and hot foil stamping process. Both the die and platen are in flat form. Better register accuracy. Better productivity, due to higher pile height of feeder and delivery pile change time loss can be minimized. Suitable for processing wide range of substrates.”

Cam indexer is the mechanical drive system and servo drive system is electronic driven system, ensure high precission positioning of the gripper bar, better registration.

A Die punching machine is primarily used for cutting, shaping, and engraving materials such as paper, fabric, leather, rubber, plastic, and metal. It involves using a die or a sharp metal blade to punch through the material, creating a desired pattern or shape. Die-punching machines are often used in manufacturing industries for producing large quantities of products or for creating intricate designs. They are commonly used for making packaging materials, labels, stickers, envelopes, book covers, and other products. Die-punching machines range from manual to fully automated and can be customized to suit specific production needs.

This die punching machine is capable and designed basically for performing Die-Cutting, Creasing, Punching, and Embossing Jobs on various merchandise like Paper, Cardboard, Fibre Board, Vinyl, Foam, Rubber, Leather, Masonite, Cork Sheets, affixed Boxes, Advertising Cut out, Jigsaw Puzzles, Labels, and far more.

The action of a Punch & Die uses a solid metal piece, the “Punch” located vertically above the “Die”. The Die corresponds in size and shape to the Punch and is secured directly beneath the Punch. The Punch is usually, hydraulically driven to meet the Die.

To cut the matric according to required length of cutting blade

Drip Off represents an efficient and eye-catching method to achieve matt/gloss effects or matt/structure effects in a single process with just one coating unit. The principle: in the last ink duct, a primer is partially used. Out of the coating unit, a high gloss coating is applied in the full area. Where primer and high gloss coating meet, a repellent effect is realized. Where the primer has been left out, you realize high gloss surfaces. In this way, you can produce fine printing motives without a spot coating plate. Depending on the primer, application amount, and the setting of your printing press (power of UV lamps), you can achieve medium to strong structures which provide a high visual and haptical difference compared to the high gloss coating. The systems are characterized by very good scratch and scuff resistance.

Drip-off printing is used to get a matte/gloss effect or structure in just one single coating. First, the portions that need to be in gloss are processed together and then the remaining parts (excluding the glossy bits) are given a matte coating.

Is UV coating waterproof? No, UV coating is not waterproof, but it is water-resistant. UV coating shouldn’t be confused with other types of paper finishing processes, such as aqueous coating and lamination.

Blister coating with excellent sealing properties is key to a perfectly working sealing process. The reason: Blister packaging consists of the printed and coated blister card and a hood, often made of plastics. A sealing process with pressure and heat or ultrasound is used to connect these two elements.

PVC base film is fetched from the reel before it is fed into the blister-forming unit. Blisters get continuously formed and the web is taken to the sealing station by using a guide track. There is also a suitable automatic filling system provided in the machine.

Blister packaging or carded packaging are those familiar forms of packaging that feature a thermoformed product containing a blister cell that is heat sealed to a printed coated card. The heat seal coating influences the appearance and physical integrity of the package.

Spot UV coating is a transparent varnish hardened and cured by ultraviolet light. It is a great way to add a premium look and feel to your products. This type of coating creates a raised, glossy effect that really makes your products stand out.

The UV varnish is spread across a die-cut template, usually a thin film, which is placed over each sheet to ensure that only the required elements of the design are coated. After application, the sheets are subjected to either infrared or ultraviolet light, which dries the coating instantly.

A UV coating machine is used to apply the coating after printing. UV coatings can vary in reflectivity and thickness, depending on the application, though a high-gloss or subtle matte UV coating is typically used for premium printing applications.

Approx 2hours (depends on the complexity of the die cutting job and substrate)

Flatbed die cutting is a type of die cutting that utilizes custom-designed steel rule dies affixed to a flatbed press to convert metal and non-metal material. Flatbed die presses are available in mechanical, hydraulic, and electric models and have configurations that vary from application to application.

Flatbed die cutting: As its name implies, a hydraulic flatbed press pushes down blades that cut material to the desired shape. Rotary die cutting: A cylindrical die, with blades around the entire cylinder, cuts shapes out of the material, moving in a circular motion.

Three of the most popular types of die-cutting methods include flatbed die cutting, rotary die cutting, and waterjet cutting

A UV coating machine is used to apply the coating after printing. UV coatings can vary in reflectivity and thickness, depending on the application, though a high-gloss or subtle matte UV coating is typically used for premium printing applications.

UV coating, also known as ultraviolet coating, is a transparent, lustrous liquid coating applied to printed materials. This coating is a popular printing technique for protecting items that are handled often during delivery. The coating is a type of coating that is applied to printed material.

Ultraviolet (UV) coatings dry hard, so when the printed material is folded or creased it is more likely to crack. Compared to a varnish, aqueous coatings offer more protection from scuffs and scratches.

UV coating, also known as ultraviolet coating, is a transparent, lustrous liquid coating applied to printed materials. This coating is a popular printing technique for protecting items that are handled often during delivery. The coating is a type of coating that is applied to printed material.

The batch coding system is crucial for quality control, traceability, inventory management, and compliance with regulatory standards. It ensures that essential information is clearly and accurately displayed on the product packaging, allowing manufacturers, retailers, and consumers to easily identify and track individual batches of products. This information is particularly important in industries such as food and beverages, pharmaceuticals, cosmetics, and consumer goods, where product freshness, safety, and quality are paramount.

The primary use of a batch coding machine is to apply codes and essential information onto product packaging or labels. Batch coding machines allow manufacturers to mark their products with unique codes such as batch numbers, production dates, and expiry dates. This helps in product identification, traceability, and quality control, overall, the use of batch coding machines simplifies the process of marking essential information on product packaging, ensuring compliance, traceability, and efficient management of products throughout their lifecycle.

Design the code or batch number that you want to print on your product or packaging. The design may include information such as the date of manufacture, the product batch or lot number, and other pertinent data, Batch coding is typically done using a batch coding machine or printer. The specific process may vary depending on the type of machine and coding technology used.

The cost of a batch coding machine can vary significantly depending on various factors such as the brand, model, features, capabilities, and the supplier or distributor. Additionally, the specific requirements of the coding system, such as the type of codes to be printed, the printing technology used, and the production volume, can also impact the cost.

Batch coding machines range in price from a few hundred dollars for basic entry-level models to several thousand dollars for advanced and high-speed machines with additional features. Specialty or industrial-grade batch coding systems with high production capacities may have higher costs.

It is recommended to contact suppliers or distributors of batch coding machines directly to get accurate pricing information based on your specific needs and requirements. They can provide you with detailed quotations and help you choose a machine that aligns with your budget and production requirements.

Carton Inspection Machines can detect various defects, including incorrect or missing barcodes, damaged packaging, misaligned or missing labels, color variations, and printing errors on cartons. It helps with quality control by identifying errors before the products reach customers.

Carton Inspection Machines are used in many industries, including pharmaceutical, food and beverage, cosmetics, and consumer goods. These businesses usually have strict quality requirements and regulations, so proper packaging and labeling are crucial for compliance and customer satisfaction.

Whatever the cartons rejected by the system while refeeding if all the cartons rejected once again then it is the assurance of the efficiency of the system

500 mm

Inspection is required to ensure that printed cartons are free from print and print finish related defects. This is most important for the materials those were packed having relationship with statutory warning, legal bindings and import / export legal agreements and complexities.

These inspection can be done manually, but if the quantity of cartons are large then it requires more number of people to inspect and the quality of the inspection may vary due to mental and vision fatigue.

In order to ensure reliable inspection and if the cartons quantity is high then it is better to have inspection system

“Inspection is required to ensure that printed cartons are free from print and print finish related defects. This is most important for the materials those were packed having relationship with statutory warning, legal bindings and import / export legal agreements and complexities. These inspection can be done manually, but if the quantity of cartons are large then it requires more number of people to inspect and the quality of the inspection may vary due to mental and vision fatigue. In order to ensure reliable inspection and if the cartons quantity is high then it is better to have inspection system”

100 X 100 mm

“Online inspection done after printing the sheet by the inspection system fixed in the delivery passage or in the folding & gluer machine as cartons at feeding stage before cartons entering into the folding stations. Offline inspection is done as printed sheets or as cartons by special inspection machines or by manual inspections.”

The printing industry uses print inspection as a quality control procedure to guarantee the precision, uniformity, and general calibre of printed goods. It involves carefully inspecting printed products, including labels, packaging, publications, newspapers, and magazines, to find and fix any mistakes, flaws, or deviations from the intended layout or content.

The purpose of the print inspection is to uphold high standards for quality, prevent waste, minimise rework, and make sure that the finished printed products live up to clients' and customers' expectations.

A vision inspection system is a cutting-edge tool used in many industries to automatically and accurately inspect, identify, and assess products or components based on visual data. It uses cameras, image processing software, and occasionally artificial intelligence to examine pictures or videos of objects, surfaces, or processes and make judgements on their accuracy, quality, or compliance with specified standards in real time. Vision inspection systems are very useful for activities that need high levels of precision, speed, and consistency in quality assurance.

An automatic inspection system, also known as an automated inspection system, a technological solution is used to carry out inspection and quality control duties without the direct involvement of humans. It employs advanced sensors, cameras, robotics, software, and sometimes artificial intelligence to automatically assess and evaluate products, components, or processes based on predefined criteria. Enhancing efficiency, precision, and consistency in quality control operations across diverse industries is the main objective of an automation inspection system.

An inspection system is a method that is structured and well-organized and that is used in a variety of industries to analyse, assess, and confirm the efficacy, accuracy, and compliance of systems, components, processes, or products to predetermined standards or specifications. Before goods are made available to consumers or used in later phases of manufacturing, inspection systems are essential for verifying that they fulfil the required standards for quality, safety, and performance. Depending on the complexity of the inspection task and the demands of the business, these systems may use human, automated, or a combination of both methods.

Inspection systems are widely used in industries such as manufacturing, automotive, electronics, pharmaceuticals, food and beverage, aerospace, and more.

3500 sheet per hour

Aluminium, Brass, Zinc, copper and magnesium were used

100 to 130° C, temperature is depends on the type and spec of the foil.

In Dextra 80 upgradable to Hot foil system.

Normally 30 min per Makeready, but this may vary due to various input conditions and complexity of the carton or die cutting shapes.

“In the packaging cartons manufacturing process, on the printed board according to the size and shape of the carton, die cutting (punching) will be done, after die cutting the punched cartons must be in tack with the board, for ease of moving the die cut board to the delivery pile. small nicks are used for holding the punched cartons with the sheet. After the die-cut operation, the process of stripping the die-cut cartons from the sheet is called blanking or stripping.”

Manual stripping
Online stripping done in die cutting machine
Offline stripping done with the blanking machine, In the offline blanking either tools (Die) or pins used for blanking.

We can stripe on cup in one stroke.

30 X 30 mm

Board size, carton panel size, panel shape, number of nicks, board GSM, board thickness, embossing height, foiling impression, lamination thickness, space on the outer edge of the sheets minimum 5 mm, quality of die cut, quality of die cut pile will influence the pile height for blanking.